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      自動焊接機器人能否完全替代人工焊接?

      來源:http://www.railway-signal.com/  發布時間:2021-07-12 瀏覽次數:

      到目前為止,答案是否定的。自動焊接機器人不能完全替代焊工,但對于批量焊接工作,機器人可以完全替代90%的工作,大大提高生產率。得益于此,帶動了周邊輔助設備的發展,使機器人更加靈活,讓焊接機器人加速進入智能化時代。

      So far, the answer is No. Automatic welding robot can not completely replace welders, but for batch welding, robot can completely replace 90% of the work, greatly improving productivity. Thanks to this, it promotes the development of peripheral auxiliary equipment, makes the robot more flexible, and accelerates the welding robot into the intelligent era.
      工業機器人主要采用示教和復制的工作方式。因此,焊接機器人在前道焊接過程中,對加工精度、工具精度、焊接過程熱變形的控制等都有更高的要求。焊縫一致性差,局部焊縫缺焊問題增加了生產成本,企業往往面臨以下薄弱環節:
      Industrial robots mainly use teaching and copying methods. Therefore, the welding robot has higher requirements for machining accuracy, tool accuracy and thermal deformation control in the welding process. The problems of poor weld consistency and lack of local weld increase the production cost, and enterprises often face the following weak links:
      生產線對原有技術加工設備進行升級改造,高精細刀具設計資金密集,成本高。
      The production line upgrades the original technology processing equipment, high-precision tool design, capital intensive, high cost.
      自動焊接機器人暫時不能完全取代焊工,因為自動化設備往往存在母材一致性差、工具偏轉、焊接過程中板材熱變形等各種技術條件。焊后需要人工補焊,無形中增加了人工成本,難以保證產品質量。
      Automatic welding robot can not completely replace the welder for the time being, because the automatic equipment often has various technical conditions, such as poor consistency of base metal, tool deflection, plate thermal deformation in the welding process and so on. Manual repair welding is needed after welding, which increases the labor cost and makes it difficult to guarantee the product quality.

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